Research
Smart EOQ Models: Incorporating AI and Machine Learning for Inventory Optimization
Traditional Economic Order Quantity (EOQ) models rely on static assumptions (e.g., constant demand Γ°ΒΒΒ·Γ°ΒΒΒ·, fixed holding cost Γ’βΕ½), failing in volatile environments. This research advances dynamic inventory control through an AI-driven framework where: 1. Demand Forecasting: Machine learning (LSTM/GBRT) estimates time-varying demand : Γ°ΒΒΒ·Γ°ΒΒΒ·Γ’βΕ = Γ°ΒββΓ°Βββ(Γ°ΒΒβΓ°ΒΒβΓ’βΕ; Γ°ΒβΊβ°Γ°ΒβΊβ°) + Γ°ΒΕβ¬Γ°ΒΕβ¬Γ’βΕ (Γ°ΒΒβΓ°ΒΒβΓ’βΕ: covariates like promotions, seasonality; Γ°ΒΕβ¬Γ°ΒΕβ¬Γ’βΕ: residuals) 2. Adaptive EOQ Optimization: Reinforcement Learning (RL) dynamically solves the following optimization problem: Γ°ΒΒ¦ðΒΒ¦ðΒΒ¦ðΒΒ¦ðΒΒ¦ðΒΒΒ¦ Γ°ΒβΒΈΓ°ΒβΒΈΓ°Βββ’Γ°Βββ’,Γ°ΒββΓ°ΒββΓ°Βββ’Γ°Βββ’ Γ°ΒβΒΌΓ°ΒβΒΌ Γ΄β¬Β΅Β₯Γ΄β¬Β·Β Γ°Βββ’Γ°Βββ’ (Γ°Βββ°Γ°Βββ° Γ’βΉβ¦ Γ°Ββ°ðΒβ°ðΒββ’Γ°Βββ’ + + Γ°ΒβΖΓ°ΒβΖ Γ’βΉβ¦ Γ°Ββ°ðΒβ°ðΒββ’Γ°Βββ’ Γ’Λβ +Γ°ΒβΕΓ°ΒβΕ Γ’βΉβ¦ Γ°ΒΕΒΉΓ°ΒΕΒΉ(Γ°ΒβΒΈΓ°ΒβΒΈΓ°Βββ’Γ°Βββ’))Γ΄β¬Β΅Β© Subject to: Γ°Ββ°ðΒβ°ðΒββ’Γ°Βββ’ = Γ°Ββ°ðΒβ°ðΒββ’Γ°Βββ’Γ’ΛβΓ°ΒΕΈΒΓ°ΒΕΈΒ +Γ°ΒβΒΈΓ°ΒβΒΈΓ°Βββ’Γ°Βββ’ Γ’Λβ Γ°Ββ«ðΒβ«ðΒββ’Γ°Βββ’ Where: Γ’β¬Β’ Γ°ΒβΒΈΓ°ΒβΒΈΓ°Βββ’Γ°Βββ’: Order quantity at time Γ°Βββ’Γ°Βββ’ Γ’β¬Β’ Γ°ΒββΓ°ΒββΓ°Βββ’Γ°Βββ’: Reorder point at time Γ°Βββ’Γ°Βββ’ Γ’β¬Β’ Γ°Βββ°Γ°Βββ°: Holding cost per unit Γ’β¬Β’ Γ°ΒβΖΓ°ΒβΖ: Backorder (shortage) cost per unit Γ’β¬Β’ Γ°ΒβΕΓ°ΒβΕ: Fixed ordering cost Γ’β¬Β’ Γ°ΒΕΒΉΓ°ΒΕΒΉ(Γ°ΒβΒΈΓ°ΒβΒΈΓ°Βββ’Γ°Βββ’): Indicator function (1 if Γ°ΒβΒΈΓ°ΒβΒΈΓ°Βββ’Γ°Βββ’ > Γ°ΒΕΈΕ½Γ°ΒΕΈΕ½, else 0) Γ’β¬Β’ Γ°Ββ°ðΒβ°ðΒββ’Γ°Βββ’ +: Inventory on hand (positive part of Γ°Ββ°ðΒβ°ðΒββ’Γ°Βββ’) Γ’β¬Β’ Γ°Ββ°ðΒβ°ðΒββ’Γ°Βββ’ Γ’Λβ: Backordered inventory (negative part of Γ°Ββ°ðΒβ°ðΒββ’Γ°Βββ’) Γ’β¬Β’ Γ°Ββ«ðΒβ«ðΒββ’Γ°Βββ’: Demand at time Γ°Βββ’Γ°Βββ’ Validation was performed using sector-specific case studies. Γ’β¬Β’ Pharma: Perishability constraint Γ°ΒΒΒΌΓ°ΒΒΒΌΓ’βΕΓ’ΒΒΊΓ’β°Β€ Γ°ΒΕΒΓ°ΒΕΒ (Γ°ΒΕΒΓ°ΒΕΒ: shelf-life) reduced waste by 27.3% Γ’β¬Β’ Retail: Promotion-driven demand volatility (Γ°ΒΕΕ½Γ°ΒΕΕ½ΓΒ²(Γ°ΒΒΒ·Γ°ΒΒΒ·Γ’βΕ) Γ’β β 58%) mitigated, cutting stockouts by 34.8% Γ’β¬Β’ Automotive: RL optimized multi-echelo n coordination, reducing shortage costs by 31.5% The framework reduced total costs by 24.9% versus stochastic EOQ benchmarks. Key innovation: closed-loop control where Γ°ΒββΓ°ΒββΓ’βΕ = RL(Γ°ΒβΒ Γ°ΒβΒ Γ°Ββ‘ðΒβ‘ðΒβΕ½Γ°ΒβΕ½ Γ°Ββ‘ðΒβ‘ðΒββΓ°ΒββΓ’βΕ) adapts to real-time supply-chain states.
