A Thesis Report on the Application of Preventive Replacement Strategy on Machines in Perspective of Cement Industry in Bangladesh

1
M. M. Israfil Shahin Seddiqe
M. M. Israfil Shahin Seddiqe
2
M.M Israfil Shahin Seddiqe
M.M Israfil Shahin Seddiqe
3
Avizit Basak
Avizit Basak
4
Md.Rifaul Islam
Md.Rifaul Islam
5
Md.Omar Faruk Akanda
Md.Omar Faruk Akanda
1 RUET,Bangladesh

Send Message

To: Author

GJRE Volume 14 Issue J5

Article Fingerprint

ReserarchID

LM30I

A Thesis Report on the Application of Preventive Replacement Strategy on Machines in Perspective of Cement Industry in Bangladesh Banner
  • English
  • Afrikaans
  • Albanian
  • Amharic
  • Arabic
  • Armenian
  • Azerbaijani
  • Basque
  • Belarusian
  • Bengali
  • Bosnian
  • Bulgarian
  • Catalan
  • Cebuano
  • Chichewa
  • Chinese (Simplified)
  • Chinese (Traditional)
  • Corsican
  • Croatian
  • Czech
  • Danish
  • Dutch
  • Esperanto
  • Estonian
  • Filipino
  • Finnish
  • French
  • Frisian
  • Galician
  • Georgian
  • German
  • Greek
  • Gujarati
  • Haitian Creole
  • Hausa
  • Hawaiian
  • Hebrew
  • Hindi
  • Hmong
  • Hungarian
  • Icelandic
  • Igbo
  • Indonesian
  • Irish
  • Italian
  • Japanese
  • Javanese
  • Kannada
  • Kazakh
  • Khmer
  • Korean
  • Kurdish (Kurmanji)
  • Kyrgyz
  • Lao
  • Latin
  • Latvian
  • Lithuanian
  • Luxembourgish
  • Macedonian
  • Malagasy
  • Malay
  • Malayalam
  • Maltese
  • Maori
  • Marathi
  • Mongolian
  • Myanmar (Burmese)
  • Nepali
  • Norwegian
  • Pashto
  • Persian
  • Polish
  • Portuguese
  • Punjabi
  • Romanian
  • Russian
  • Samoan
  • Scots Gaelic
  • Serbian
  • Sesotho
  • Shona
  • Sindhi
  • Sinhala
  • Slovak
  • Slovenian
  • Somali
  • Spanish
  • Sundanese
  • Swahili
  • Swedish
  • Tajik
  • Tamil
  • Telugu
  • Thai
  • Turkish
  • Ukrainian
  • Urdu
  • Uzbek
  • Vietnamese
  • Welsh
  • Xhosa
  • Yiddish
  • Yoruba
  • Zulu

The operation of a particular component in deteriorating condition will lead to a high machine downtime. This is due to the failure of component at unexpected time. As a result it will increase cost of maintenance and production lost. One of the solutions to this matter is to use Preventive Maintenance (PM). In industries, Preventive Maintenance (PM) is not a new practice to minimize the sudden breakdown of production machine. PM will be performed at predetermine intervals to provide a balance between failure cost and component utilization (aging). Therefore, the objective of this paper is to introduce the preventive maintenance strategy for determining an optimal replacement time for component that deteriorates over time. In this thesis we consider a particular type of machine (Gear Motor 7.5 KW.) from Holcim Bangladesh ltd. where machines are subject to maintenance. To maximize the benefit from operating the machine two replacement models are used. Among them, one model is used to determine an optimal replacement policy which tells us, when equipment reaches a particular age, whether or not it should be replaced or continue to be operated to minimize the total operating cost. Another model is used to determine the optimal interval between the preventive replacements to minimize the total cost and to operate the machine to the time which is determined by first model. We have determined to find the preventive replacement cost and also the maximum time at which we can use the machine without replacing it. Some time it is more economical to replace the machine rather than maintenance it. So it is most important to find out the age at which the replacement will be most economical to replace rather than maintenance.

19 Cites in Articles

References

  1. K Jardine (1973). Maintenance, Replacement, and Reliability.
  2. Ackoff Russell,L (1961). Progress in Operations Research.
  3. G Budai,D Huisman,R Dekker (1958). Scheduling preventive railway maintenance 4.
  4. S Canto (2006). Application of Benders' decomposition to power plant preventive maintenance scheduling.
  5. Rommert Dekker (1996). Applications of maintenance optimization models: a review and analysis.
  6. R Dekker,F Van Der Schouten,R Wilderman (1997). A review of multi-component maintenance models with economic dependence.
  7. Joseph Hartman,Alison Murphy (2006). Finite-horizon equipment replacement analysis.
  8. K Das,R Lashkari,S Sengupta (2007). Machine reliability and preventive maintenance planning for cellular manufacturing systems.
  9. S Kamran,John Moghaddam,Usher (2011). Preventive maintenance and replacement scheduling for repairable and maintainable systems using dynamic programming.
  10. S Kamran,John Moghaddam,Usher (2011). Sensitivity analysis and comparison of algorithms in preventive maintenance and replacement scheduling optimization models.
  11. B Kardon,L Fredendall (2002). Incorporating overall probability of system failure into a preventive maintenance model for a serial system.
  12. Klaus Miescke (1990). Optimum replacement policies for using the most reliable components.
  13. Akshay Kamble,Martand Telsang (2019). Throughput improvement of the assembly line by the application of MOST and Simulation.
  14. P Nguyen Thi,Thomas Yeung,Bruno Castanier (2010). Optimal Maintenance and Replacement Decisions under Technological Change.
  15. Sofia Panagiotidou,George Tagaras (2007). Optimal preventive maintenance for equipment with two quality states and general failure time distributions.
  16. Rosmaini Ahmad,Shahrul Kamaruddin,Zahid Khan,Mohzani Mokthar,Indra Putra Almanar (2006). Implementation of dust control system using management and planning tools (MPT).
  17. D Sherwin (1997). A note on block and bad-as-old renewal of components with limited system time horizon.
  18. Timothy Vaughan (2003). Failure replacement and preventive maintenance spare parts ordering policy.
  19. J Westman,E Hanson (2000). Manufacturing production scheduling with preventive maintenance in random environments.

Funding

No external funding was declared for this work.

Conflict of Interest

The authors declare no conflict of interest.

Ethical Approval

No ethics committee approval was required for this article type.

Data Availability

Not applicable for this article.

M. M. Israfil Shahin Seddiqe. 2014. \u201cA Thesis Report on the Application of Preventive Replacement Strategy on Machines in Perspective of Cement Industry in Bangladesh\u201d. Global Journal of Research in Engineering - J: General Engineering GJRE-J Volume 14 (GJRE Volume 14 Issue J5): .

Download Citation

Journal Specifications

Crossref Journal DOI 10.17406/gjre

Print ISSN 0975-5861

e-ISSN 2249-4596

Classification
Not Found
Version of record

v1.2

Issue date

December 23, 2014

Language

English

Experiance in AR

The methods for personal identification and authentication are no exception.

Read in 3D

The methods for personal identification and authentication are no exception.

Article Matrices
Total Views: 4418
Total Downloads: 2138
2026 Trends
Research Identity (RIN)
Related Research

Published Article

The operation of a particular component in deteriorating condition will lead to a high machine downtime. This is due to the failure of component at unexpected time. As a result it will increase cost of maintenance and production lost. One of the solutions to this matter is to use Preventive Maintenance (PM). In industries, Preventive Maintenance (PM) is not a new practice to minimize the sudden breakdown of production machine. PM will be performed at predetermine intervals to provide a balance between failure cost and component utilization (aging). Therefore, the objective of this paper is to introduce the preventive maintenance strategy for determining an optimal replacement time for component that deteriorates over time. In this thesis we consider a particular type of machine (Gear Motor 7.5 KW.) from Holcim Bangladesh ltd. where machines are subject to maintenance. To maximize the benefit from operating the machine two replacement models are used. Among them, one model is used to determine an optimal replacement policy which tells us, when equipment reaches a particular age, whether or not it should be replaced or continue to be operated to minimize the total operating cost. Another model is used to determine the optimal interval between the preventive replacements to minimize the total cost and to operate the machine to the time which is determined by first model. We have determined to find the preventive replacement cost and also the maximum time at which we can use the machine without replacing it. Some time it is more economical to replace the machine rather than maintenance it. So it is most important to find out the age at which the replacement will be most economical to replace rather than maintenance.

Our website is actively being updated, and changes may occur frequently. Please clear your browser cache if needed. For feedback or error reporting, please email [email protected]
×

This Page is Under Development

We are currently updating this article page for a better experience.

Request Access

Please fill out the form below to request access to this research paper. Your request will be reviewed by the editorial or author team.
X

Quote and Order Details

Contact Person

Invoice Address

Notes or Comments

This is the heading

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.

High-quality academic research articles on global topics and journals.

A Thesis Report on the Application of Preventive Replacement Strategy on Machines in Perspective of Cement Industry in Bangladesh

M.M Israfil Shahin Seddiqe
M.M Israfil Shahin Seddiqe
Avizit Basak
Avizit Basak
Md.Rifaul Islam
Md.Rifaul Islam
Md.Omar Faruk Akanda
Md.Omar Faruk Akanda

Research Journals