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Brazil Motorcycles Categories and Hybrid Electric Technology Comparison with Powertrain Sizing

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Abstract

The world is changing and the vehicle technology is changing together to adapt to new customers behaviors, one new customer behavior is to use the electrical powertrain to traction the vehicles and decrease the transport pollution. The electrical powertrain could be detached in two groups: battery electrical vehicles (BEV), its use only an electrical engine on the vehicle, and hybrid electrical vehicle (HEV), its use the electrical engine and the internal combustion engine (ICE) together. Both are very widespread among the cars, but they do not have the same attention for the motorcycles. The BEV technology is under progress for motorcycle, while HEV has a modestly progress among the motorcycles and this study focus on this powertrain. Using the Brazil federation informs and crossing with the electrical powertrain categories definitions, this study define which motorcycle categories is adequate to use the HEV on Brazil and the powertrain specifications of these motorcycle categories.

I. INTRODUCTION

a) Motivation

New times are coming and its means we need adapt to this new times. Thinking in a new world and in the future, the mobility is changing to adapt to new mindset and be healthier.

One of the contributor to pollution is the ICE (internal combustion engine), present in each city in the world, the ICE operation spread a lot of particles in the air and increase the pollution on the cities. According IEA report 2017, "transport sector alone contributes to 24% of CO2 emissions in 2015".

Figure 1: World CO2 Emissions from Fuel Combustion by Sector (IEA Report 2017)
Figure 1: World CO2 Emissions from Fuel Combustion by Sector (IEA Report 2017)

The internal combustion engine was a huge step to society development and their evolution, but to achieve new targets with new mindset, the society are looking to be healthy. To achieve this new healthy target, we are walking to new technologies to decrease the pollution emissions from the transports, as the BEV (Battery Electric vehicles) and the HEV (hybrid electric vehicles).

i. BEV Definition

According to Vidyanandan (2018), "Battery electric vehicles are propelled by electric motors by using energy stored on board in batteries". Therefore, BEV vehicles does not have a presence of the ICE to help the propulsion system. Basic, the BEV has the Battery, Engine and the Transmission

Figure 2: Basic BEV System (Vidyanandan, 2018)
Figure 2: Basic BEV System (Vidyanandan, 2018)

ii. HEV Definition

HEV (Hybrid vehicles) have the internal combustion engine with the electric engine and, according Vidyanandan (2018), "Hybrid electric vehicles have the benefits of both ICE vehicles and electric vehicles, and overcome their individual disadvantages".

Figure 3: Arrangement of a HEV with Power Flow Paths(Vidyanandan, 2018)
Figure 3: Arrangement of a HEV with Power Flow Paths(Vidyanandan, 2018)

For cars, the BEV or HEV technology are very solid and society has many examples used by the world-renowned brands as:

BEV: BMW i3 (BEV), Nissan Leaf, Chevrolet Bolt, Audi e-Tron and Renault Zoe;

HEV: Toyota Prius, Audi A7 Sportback, Ford Fusion Hybrid, BMW i3 (HEV), Volvo XC60 and many others.

However, the motorcycles category does not have the same scenario for both. The motorcycle world-renowned brands do not have the same presence of BEV or HEV and between both technologies have a difference, the companies have more BEV in comparison than HEV as.

BEV: Voltz EV01, Aima Tiger X6, MUUV Custom S, Magias Italiane Maranello and Energie Mobi Super Soco TC;

HEV: Honda PCX.

In addition, these BEV motorcycles have a low autonomy, being common to have between 60 and 80km.

b) Main Goals

Knowing about the motorcycle technology opportunity for electric vehicle with large area to explore, this present article have as main goals:

Identify the Brazilian motorcycle customer behavior;

Identify the best match motorcycle for HEV;

  • Define the specifications to sizing the hybrid engine.

II. COMPARISON BETWEEN BEV x HEV x ICE

According to Vidyanandan (2018), the main difference between BEV and the HEV vehicle is the autonomy. BEV is better when the customer need to drive low distances and do not use the vehicle to travel, otherwise is better use the HEV for long distances.

Figure 4: Travel Range of a Typical PHEV in Different Modes (Vidyanandan, 2018)
Figure 4: Travel Range of a Typical PHEV in Different Modes (Vidyanandan, 2018)

Mass comparison between ICE x HEV x BEV

Table 1: Mass comparison ICE x BEV x HEV(Sources: Fiat Italy website; Volkswagen Portugal website; Peugeot UK website; Jac China website; Toyota USA website; Mitsubishi North America website; Nissan Japan website; Car and Drive website)
VehicleICEHEVBEVDifference BEV - ICEDifference HEV - ICEDifference BEV - HEV
Fiat 500Rockstar ICE930 kg500 Hybrid HEV980 kg500e BEV1351 kg+421 kg+50 kg+371 kg
Volkswagen GolfGolf 115CV200Nm ICE1240 kgE-Golf 136CVBEV1615 kg+375 kg
Volkswagen upup 65CV 91NmICE991 kge-up 83CVBEV1235 kg+244 kg
Peugeot 208 1220 c m 3 turboICE1158 kg136HP 260NmBEV1455 kg+297 kg
Jac S2 (IEV7S)112HP 146Nm ICE1110 kg270Nm BEV1495 kg+385 kg
Toyota Camry2.5L 203HP203HP ICE1470 kg2.5L 208HP 149NmHEV1610 kg+140 kg
Toyota Avalon205HP 163lbft ICE1620 kg215HP 149lbft HEV1640 kg+20 kg
Mitsubishi Outlander166HP 220Nm ICE1510 kg80kW per engine195Nm HEV1915 kg+405 kg
Nissan Note142Nm ICE1090 kge-Power 254Nm HEV1230 kg+140 kg
BMW i3BMW i3 181HP199Nm HEV1500 kg181HP 199NmBEV1379 kg-121 kg
Table 2: Categories Main Points
PowertrainMain points
ICEHighest in CO2 emission in comparison than HEV/BEV
High autonomy
Lighter vehicle in comparison than HEV/BEV
Quickly fuel (Easy for travels)
HEVLow CO2 emission
High autonomy
Little heaviest
Quickly fuel (Easy for travels)
BEVNo CO2 emission due to engine
Low autonomy
Heaviest than ICE and HEV
Lengthy fuel

III. BRAZILIAN MOTORCYCLE CATEGORIES

According Izo (2019), Brazil has the bellow main motorcycle categories:

Scooter: Scooter has 50 c m 3 to 150 c m 3 and aimed at younger customers. Normally, the gearbox is automatic; you have a good driveability inside the cities and have a pocket to keep small things. Scooters does not have the same comfort & safety than the biggest motorcycles and the pilot drive in the sitting position.

Figure 5: Scooter: Yamaha Nmax 160 (Izo, 2019)
Figure 5: Scooter: Yamaha Nmax 160 (Izo, 2019)

Cub: Looks like scooters, but the pilot have a foot pegs to put your feet. The fuel economy is this motorcycle spotlight.

Figure 6: Cub: Honda Biz 125 2018 (Izo, 2019)
Figure 6: Cub: Honda Biz 125 2018 (Izo, 2019)

Sport: Sport motorcycles were created for strong accelerations. However, this motorcycle do not have a comfortable seat due to design made to optimize the aerodynamic (pilot must to put his chest close the tank to increase the aerodynamic). The suspension is very rigid and the seat usually is uncomfortable. This motorcycle can achieve easily 1200cm 3 .

Figure 7: Sport: Honda Cbr 1000rr Fireblade (Izo, 2019)
Figure 7: Sport: Honda Cbr 1000rr Fireblade (Izo, 2019)

Naked: The customers usually drive in the cities or highways. Naked motorcycles have few fairing, only the necessary. This motorcycle has a large range of sizes (200cm 3 - 1000cm 3 ).

Figure 8: Naked: YAMAHA MT-07 ABS 2019 (Izo, 2019)
Figure 8: Naked: YAMAHA MT-07 ABS 2019 (Izo, 2019)

Custom: Made for roadways. Design for pilot comfort with low seat, long suspensions and high handlebar. Normally have a range of sizes (800cm 3 - 1000cm 3 ).

Figure 9: Custo: Harley-Davidson Sportster 883 2018 (Izo, 2019)
Figure 9: Custo: Harley-Davidson Sportster 883 2018 (Izo, 2019)

Trail: Tall motorcycle with tall seat, suspension and handlebar. Trail motorcycle has a good driveability for city and travels. Normally the customer drive in different roads (dust, asphalt and others). Displacement average close the 1000 c m 3 .

Figure 10: Trail: Triumph Tiger 800 Xrx (Izo, 2019)
Figure 10: Trail: Triumph Tiger 800 Xrx (Izo, 2019)

Below the table with the motorcycle categories description:

Table 3: Categories Main Points
CategoryMain points
ScooterCity usage
Young customers
Low displacement (50cm3 - 150cm3)
Economic
Uncomfortable (Drive in sitting position)
CubCity usage
Young customers
Low displacement (100cm3 - 125cm3)
Economic
Average comfortable (Drive with foot pegs)
SportSport usage
"Sport" customers
High displacement (as 1200cm3)
High consumption
Uncomfortable
NakedCity/highway usage
Large range of customers
Large range of displacement (200cm3 - 1000cm3)
Large range of consumption
Average comfort
CustomHighway/Travel usage
Traveling Customers
High displacement (until 1800cm3)
Average to high consumption
Very comfortable
TrailCity/Travel/Trail usage
Daily usage with some travels
High displacement (average of 1000cm3)
Average to high consumption
Comfortable

IV. COMPARISON BETWEEN MOTORCYCLE AND POWERTRAINS

Below the table crossing the information from motorcycles categories and the engine types: Table 4: Comparison Between Categories and Engines

ICEVHighest in CO2 emission in comparison than HEV/BEVHigh autonomyLighter vehicle in comparison than HEV/BEVQuickly fuel (Easy for travels)HEVLow CO2 emission High autonomyLittle heaviest Quickly fuel (Easy for travels)BEVNo CO2 emission due to engineLow autonomyHeaviest than ICE and HEVLengthy fuel
Scooter
City usageYoung customersLow displacement ( 50 c m 3 - 150 c m 3 )EconomicUncomfortable (Drive in sitting position)321
Cub
City usageYoung customersLow displacement ( 100 c m 3 - 125 c m 3 )EconomicAverage comfortable (Drive with foot pegs)321
Sport
Sport usage"Sport" customers132
High displacement (as 1200cm3)
High consumption
Uncomfortable
Naked
City/highway usage
Large range of customers
Large range of displacement (200cm3- 1000cm3)123
Large range of consumption
Average comfort
Custom
Highway/Travel usage
Traveling Customers
High displacement (until 1800cm3)213
Average to high consumption
Very comfortable
Trail and Big Trail
City/Travel/Trail usage
Daily usage with some travels
High displacement (average of 1000cm3)213
Average to high consumption
Comfortable

High displacement (as 1200cm3) High consumption Uncomfortable Naked City/highway usage Large range of customers Large range of displacement (200cm3 - 1000cm3) Large range of consumption Average comfort Custom Highway/Travel usage Traveling Customers High displacement (until 1800cm3) Average to high consumption Very comfortable Trail and Big Trail City/Travel/Trail usage Daily usage with some travels High displacement (average of 1000cm3) Average to high consumption Comfortable

According to the table, Custom and Trail are the most compatible motorcycle categories with HEV technology because they are used to long travels, needed a quickly fuel, high autonomy and use to decrease the pollution.

Maxtrail
Modelo2019 Nov2019 Dez2019 AcumuladoPart.
1"TRIUMPH/TIGER 800193316▲2.83720,07%
2"BMW/F850 GS166226▲2.13415,09%
3"BMW/R1250GS326340▲1.90013,44%
4"BMW/R120035▲1.43110,12%
5"TRIUMPH/TIGER 12006277▲9176,49%
6"SUZUKI/VSTROM650102113▲8996,36%
7"ROYAL ENFIELD/HIMALAYA77118▲8055,69%
8"BMW/F750 GS63105▲7315,17%
9"KAWASAKI/VERSYS8482▼6524,61%
10"HONDA/CRF 1000L4436▼3372,38%
Total1.2291.513▲14.139100%

V. SPECIFICATION FOR CUSTOM AND TRAIL

Fenabrave is a national automotive federation from Brazil and the best in class motorcycle for each category could be identify through the Fenabrave informs. Below the Fenabrave informs ranking table from December 2019 for Trail motorcycles and Customs:

Figure 11: Ranking Fenabrave December 2019 (Fenabrave, 2020)

Custom
Modelo2019 Nov2019 Dez2019 AcumuladoPart.
1°H.DAVIDSON/FL FB4479▲82010,86%
2°KAWASAKI/VULCAN S8975▼82010,86%
3°H.DAVIDSON/XL 88313491▼7459,87%
4°H.DAVIDSON/XL 12001637▲5467,23%
5°ROYAL ENFIELD/CLASSIC4343-5377,11%
6°H.DAVIDSON/FXFB2444▲4986,60%
7°H.DAVIDSON/FL FBS2536▲4616,11%
8°TRIUMPH/BONNEVILLE4339▼3734,94%
9°H.DAVIDSON/FX FBS4652▲3674,86%
10°H.DAVIDSON/FL SB1010-3034,01%
Total648742▲7.548100%

Based on the sales ranking from Fenabre, the best sales motorcycles specification will be used to define the motorcycles specification target.

Table 5: Specification table (Sources: Triumph Brazil website; BMW Brazil website; Suzuki Brazil website; Harley Davidson Brazil website; Kawazaki Brazil website; Royal Enfield Brazil website)
MotorcycleTorquePowerEnergyMass
Triumph/Tiger80079 Nm (8,0 kgf.m) @ 7,850 rpm95 CV@9,250 rpm70 kW@9,250 rpm199 kg
BMW/F850 GS88 Nm (9,0 kgf.m) @ 6,250rpm80 CV@6,250 rpm58 kW@6,250 rpm229 kg
BMW/R1250GS143 Nm (14,6 kgf.m) @ 6,250 rpm136 CV@7,750 rpm100 kW@7,750 rpm249 kg
BMW/R1200125 Nm (12,7 kgf.m) @ 6,500 rpm92 CV@7,750 rpm92 kW@7,750 rpm232 kg
Triumph/Tiger 1200122 Nm (12,4 kgf.m) @ 7,600rpm141 CV@9,350 rpm104 kW@9,350 rpm242 kg
Suzuki/Vstrom65062 Nm (6,32 kgf.m) @ 6,500RPM71 CV@8,800 rpm52 kW@8,800 rpm199 kg
H.Davison/FL FB145 Nm (14,8 kgf.m) @ 3,000 rpm71 CV@4,560 rpm52 kW@4,560 rpm304 kg
Kawazaki/Vulcan S63 Nm (6,4 kgf.m) @ 6,600 rpm61 CV@7,500 rpm45 kW@7,500 rpm228 kg
H.Davison/XL 88368 Nm (6,9 kgf.m) @ 4,750 rpm52 CV@5,750 rpm38 kW@5,750 rpm247 kg
H.Davison/XL 120096 Nm (9,8 kgf.m) @ 3,500 rpm66 CV@6,000 rpm49 kW@6,000 rpm248 kg
Royal enfield/Classic52 Nm (5,3 kgf.m) @ 5,250 rpm47 CV@7,250 rpm35 kW@7,250 rpm202 kg

Follow the train of thought, below the specification comparison and the analysis to define the targets for Custom and Trail motorcycle categories.

Table 6: Motorcycle Categories Analysis
MotorcyclePesoTorqueTorque/kgTorque/kg variation (Unid/Cat average)
Triumph/Tiger800199 kg79 Nm0,40 Nm/kg-12%
BMW/F850 GS229 kg88 Nm0,38 Nm/kg-15%
BMW/R1250GS249 kg143 Nm0,57 Nm/kg27%
BMW/R1200232 kg125 Nm0,54 Nm/kg19%
Triumph/Tiger 1200242 kg122 Nm0,50 Nm/kg12%
Suzuki/Vstrom650199 kg62 Nm0,31 Nm/kg-31%
H.Davison/FL FB304 kg145 Nm0,48 Nm/kg43%
Kawazaki/Vulcan S228 kg63 Nm0,28 Nm/kg-17%
H.Davison/XL 883247 kg68 Nm0,28 Nm/kg-18%
H.Davison/XL 1200248 kg96 Nm0,39 Nm/kg16%
Royal enfield/Classic202 kg52 Nm0,26 Nm/kg-23%
Average MaxTrail225 kg103 Nm0,45 Nm/kg
Min MaxTrail199 kg62 Nm0,31 Nm/kg
Max MaxTrail249 kg143 Nm0,57 Nm/kg
Average Custom246 kg85 Nm0,33 Nm/kg
Min Custom202 kg52 Nm0,26 Nm/kg
Max Custom304 kg145 Nm0,48 Nm/kg
Geral Average234 kg95 Nm0,40 Nm/kg

Weight: Average of 225kg, range between 199Kg and 249Kg;

Torque: Average of 103Nm, range between 62Nm and 143Nm;

Correlation between torque and weight: Average of 0,45Nm/Kg, range between 0,31Nm/kg and 0,57Nm/Kg. And the Custom specification are:

Weight: Average of 246kg, range between 202Kg and 304Kg;

Torque: Average of 85Nm, range between 52Nm and 145Nm;

Correlation between torque and weight: Average of 0,33Nm/Kg, range between 0,26Nm/kg and 0,48Nm/Kg.

VI. CONCLUSION

According to these work data, the motorcycle categories with best match to hybrid electric vehicle (HEV) technology are Custom and Trail motorcycle categories due the necessities to do travels and, consequently, need more autonomy and a quickly fuel.

Need to consider some points to design the HEV powertrain for motorcycle. Following these work analysis:

  • Correlation between torque and weight is important because it demonstrates how much torque the motorcycle needs to meet the customer's behavior;

  • Weight demonstrate the range of mass the motorcycle could be to meet the customer's behavior.

For example, the trail motorcycles customer drives in different roads and some roads, as dirt or bumpy roads, the customer need a lighter and taller motorcycle with high torque (as 0,45Nm/Kg), in comparison the custom motorcycle customer basically use on asphalt and needs a heaviest and lower motorcycle with a reasonable torque (0,33Nm/Kg). Therefore, the trail motorcycle must be lighter than custom motorcycle and, normally, the trail motorcycle has more torque than custom motorcycle.

In addition, considering the analysis, the good motorcycle target to apply HEV technology is:

  • Trail motorcycles: Triumph/Tiger800 is the motorcycle close the average with 0,40Nm/kg against the average of 0,45Nm/kg and this is the best-selling motorcycle for Trail category;

  • Custom motorcycles: H.Davison/XL883 is the motorcycle close the average with 0,28Nm/kg against the average of 0,33Nm/kg and H.Davison is the brand best-selling motorcycles for Custom categories;

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Funding

No external funding was declared for this work.

Conflict of Interest

The authors declare no conflict of interest.

Ethical Approval

No ethics committee approval was required for this article type.

Data Availability

Not applicable for this article.

How to Cite This Article

Marcelo Fernandes De Almeida. 2026. "Brazil Motorcycles Categories and Hybrid Electric Technology Comparison with Powertrain Sizing". Global Journal of Research in Engineering - B: Automotive Engineering GJRE-B Volume 22 (GJRE Volume 22 Issue B1).

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Crossref Journal DOI 10.17406/gjre

Print ISSN 0975-5861

e-ISSN 2249-4596

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GJRE-B Classification DDC Code: 629.47 LCC Code: TL795.5
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July 6, 2022

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Brazil Motorcycles Categories and Hybrid Electric Technology Comparison with Powertrain Sizing

Marcelo Almeida
Marcelo Almeida