Development of Dietary Supplement Capsules “Nigelit” using Mathematical Methods

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Abstract

The research featured the development of formulae and technology of obtaining biologically active additives for functional foods with potential anti-inflammatory activity using a substance containing zinc (microelement) and plant raw material as source of natural biologically active substances. The relevance of the study is comes from the need for more effective use of natural biologically active compounds, the need to expand the range of domestic dietary supplements, in particular, those recommended for the prevention of disorders of the prostate activity and erectile dysfunction, with natural ingredients and import substitution. On the basis of scientific data and the results of the conducted research, substance containing zinc and a promising plant raw material containing biologically active substances were selected; their safety and potential properties were assessed. The optimal ratio and dosage of active ingredients in the composition has been scientifically substantiated.

I. INTRODUCTION

Erectile dysfunction or the inability to achieve or maintain an erection sufficient for satisfying sexual activity, often becomes a real problem for men. According to the WHO information every 10th managed older 21 has the erectile disorder and after the age of 60 years every third man is not able to perform sexual intercourse. About 35 % of men aged 40 to 70 years suffering from partial or total inability to achieve erection [1].

To date, effective approaches of pharmacological correction of disorders of sexual function in men have been developed. Depending on the indications for use, these drugs should have separately or in combination neurotropic, vasodilating, anti-inflammatory, antimicrobial, antihypoxic, immunotropic effect [1]. The basis of drug therapy for erectile dysfunction, as a rule, is made up of phosphodiesterase inhibitors: vardenafil, sildenafil, tadalafil [1]. However, all of these drugs are available with a doctor's prescription. At the same time, significant advances in the prevention and treatment of male genital pathology can be achieved with the use of over-the-counter herbal remedies. Compared to synthetic ones, natural components have a milder and more versatile effect due to the variety of components actively affecting the body and, as a rule, rarely cause side effects [1]. Most of the herbal remedies for correcting erectile dysfunction are presented in the form of biologically active additives.

Today the market of dietary supplements for the correction of erectile dysfunction mainly offers complex drugs of a certain functional orientation, most often combining herbal ingredients with a pronounced stimulating effect on sexual function and a general tonic effect [1].

When reviewing the literature, it was found that one of the types of plant raw materials that have a beneficial effect on the function of the prostate is the seeds of Nigella sativa [2], and of the microelement – zinc [3, 4].

Based on the analysis of the pharmaceutical market of the manufactured dosage forms, we have selected hard gelatin capsules as the rational dosage form for the medicinal preparation under development. Capsules represent a prospective solid dosage form with a number of advantages. For instance, they are attractive in appearance, easy to swallow, contain accurate dose, protect encapsulated medications against light, air and moisture since capsule shells provide a high level of airtightness, can quickly swell up, dissolve and get absorbed in the gastrointestinal tract, have high bioavailability [5].

The aim of the research is to develop the composition and technology for obtaining dietary supplements with specified characteristics using plant raw materials - seeds of Nigella sativa and a microelement – zinc.

II. MATERIALS AND METHODS

Seeds of Nigella sativa, zinc sulphate, their mixture, their mixtures with different excipients and capsules on their base were selected as the materials of research. The technological properties of the materials that determine the composition, technology and the quality of the finished product and the capsule disintegration were studied using conventional methods, described in [6, 7, 8]. In order to select the optimal composition for the capsules "Nigelit" a mathematical method of experimental design, the 4 × 4 Latin square was used. The experimental results were processed using mathematical methods of statistical and variance analysis, involving the Fisher statistic (F statistic) and the generalized desirability function [9, 10, 11, 12]. In order to create granules moisture activated dry granulation (MADG) was used [13, 14, 15].

III. RESULTS AND DISCUSSION

For the development of the dietary supplement, firstly, a suitable dose of the microelement – zinc and plant raw material containing biologically active substances were calculated, based on the study of their safety and potential properties. Then the technological properties of the mixture of active components were studied. It was established that the mixture of active components has unsatisfactory technological properties in particular flow ability. This makes obtaining capsules of an acceptable quality from such a material impossible. In order to eliminate these disadvantages, and to produce good-quality capsules, it is necessary to incorporate excipients, and to use granulation, which prevents the segregation (stratification) of the mixture [16].

In order to choose the most rational composition and the encapsulation technology for the capsules "Nigelit", we took advantage of a mathematical method of experimental design, the method of the 4 × 4 Latin square and performed analysis of variance. The use of this method makes it possible to significantly reduce the experimental error and to quantify the effect of various factors on the optimization parameters [9, 10, 11, 12]. In this case, flowability, bulk density, angle of repose of the granular materials and disintegration time of capsules were selected as the optimization parameters (see table 1); while fillers, antiaderents (antisticking agents), disintegrants and glidants were selected as factors affecting optimization parameters (see table 2). Technological properties of the granular materials and the capsule disintegration were studied using conventional methods [6, 7, 8]. In order to create granules moisture activated dry granulation (MADG) was used [13, 14]. This method allows for simultaneous mixing and of ingredients, as well as forming of a product with homogeneous dispersion [13]; minimization grinding of such issues with wet granulation as the need for a significant amount of granulating liquid, the duration and energy intensity of the process of mixing the wet mass, sensitivity of individual components of the mixture to high moisture levels, the necessity of using granule-forming apparatus in most cases, the long-lasting stage of drying the granules, accompanied by the unfavorable effect of temperature on active pharmaceutical ingredients, as well as the cumbersome equipment required for the air preparation and air purification processes [15]. The main advantage of this granulation method is that the resulting granules do not need to be dried - this speeds up the technological process, reduces labor and energy costs. Moreover, the resulting granules do not need additional grinding due to the characteristic homogeneous particle-size distribution [13]. Purified water was used as the moisturizing liquid for granulation.

Table 1124: Table 1: Optimization parameters for the capsules "Nigelit"
Optimization parameters (Y)
Y1Y2Y3Y4
Flowability (10-3kg/s)Bulk density (kg/m3)Disintegration (min.)Angle of repose (°)
Table 1123: Table 2: Factors affecting the optimization parameters of capsules "Nigelit"
Name of the capsulesFactors
A - fillersB - antiadherentsC - disintegrantsD - glidants
a1 - starchb1 - magnesium stearatec1 - CMCd1 - starch
"Nigelit"a2- Prismalac 60b2- calcium stearatec2-MCC Arbocel A 300d2-aerosil
a3-MCC Arbocel A 300b3-stearic acidc3-UAPd3-talc
a4-dextrinb4- kaolinc4-Na-CMCd4-PEG-400

In order to select the optimal composition for capsules "Nigelit" various mixtures of active components and excipients were designed and prepared according to the formulations presented in table 3. Each mixture prepared according to the formulations was granulated using moisture activated dry granulation method. Then the technological properties of these mixtures and the disintegration of the capsules prepared on their base were studied (see table 3).

(Symmetric fractional factorial experiment, 16 out of 256, 1/16 fraction)

Table 1122: Table 3: Experiment design matrix and research results on the effect of the excipients on the optimization parameters for capsules "Nigelit"
Experiment numberFactorsOptimization parametersD
ABCD Y 1 , 10 3 k g / s Y 2 , k g / m 3 Y 3 , min. Y 4 , °
1 a 1 b 1 c 1 d 1 4,538730400,47
2 a 1 b 2 c 2 d 2 4,338632430,44
3 a 1 b 3 c 3 d 3 5,040033420,48
4 a 1 b 4 c 4 d 4 4,138538460,33
5 a 2 b 1 c 1 d 2 4,138032410,42
6 a 2 b 2 c 2 d 1 4,338128410,47
7 a 2 b 3 c 3 d 3 4,839235420,43
8 a 2 b 4 c 4 d 4 3,938040460,29
9 a 3 b 1 c 2 d 3 5,539020380,69
10 a 3 b 2 c 1 d 2 4,837725430,54
11 a 3 b 3 c 3 d 1 5,138028440,52
12 a 3 b 4 c 4 d 4 4,737830460,46
13 a 4 b 1 c 1 d 4 4,438827430,51
14 a 4 b 2 c 2 d 3 5,240025400,61
15 a 4 b 3 c 3 d 2 4,538630460,45
16 a 4 b 4 c 4 d 1 4,839033430,46

Then the results of studying the optimization parameters (table 3) were subjected to analysis of variance which allows us to test the null hypothesis (all means are equal) against the alternative hypothesis (at least one mean is different) with a specified value of alpha (in our case the value of alpha ( α ) or the level of significance is equal to 0.05 or 5 % ) and probability (in our case the value of probability (P) is equal to0.95 or 95 % . In other words analysis of variance allows us to determine the significance of the studied factors A, B, C, D for the optimized parameters Υ 1 , Υ 2 , Υ 3 , Υ 4 (table 4) at a given level of significance[11, 17].

It should be mentioned that if the F test statistic (observed) is greater than the F critical value, i.e. F statistic >

F critical  , then the hypothesis of similarity or the null hypothesis H 0 is rejected, and the hypothesis of the difference or the alternative hypothesis H 1 is accepted with a level of significance α = 0.05 or 5 % . This means that the factor significantly affects the change in the output data - the values of the optimization parameter and the data depend on the factor with a probability of P = 0.95 ( P = 1 α ) or P = 95 % ( P = 100 α ) . If the F test statistic (observed) is less than the F critical value, i.e. F statistic < F critical , then the hypothesis of similarity or null hypothesis H 0 is accepted, and the hypothesis of difference or alternative hypothesis H 1 is rejected with a level of significance α = 0.05 or 5 % . This means that the factor does not significantly affect the output data - the values of the optimization parameter with a probability of P = 0.95 ( P = 1 α ) or P = 95 % ( P = 100 α ).

(Four-factor analysis of variance without replication)

Table 1121: Table 4: Analysis of variance of the experimental data from the study of the indicators of the capsules "Nigelit"
Optimization parametersSource of varianceDegrees of freedom (df)Sum of squares (SS)Mean square (MS)FstatisticFcritical
Y1-Flowability, 10-3kg/sFactor A31.260.423.023.49
Factor B30.450.150.743.49
Factor C30.730.241.343.49
Factor D31.660.555.233.49
Y2-Bulk density, kg/m3Factor A3268.589,52.263.49
Factor B378.526.170.473.49
Factor C3156.552.171.073.49
Factor D3467.5155.836.793.49
Y3-Disintegration, min.Factor A3174.7558.253.413.49
Factor B3172.2557.423.323.49
Factor C3182.2560.753.693.49
Factor D366.7522.250.853.49
Y4-Angle of repose,°Factor A30.50.170.023.49
Factor B351.517.175.493.49
Factor C351.517.175.493.49
Factor D348.516.174.793.49

The results of the analysis of variance (table 4) allow us to state the following:

  • The selected types of fillers (Factor A) does not have a significant effect on the flowability ( Y 1 ) , bulk density ( Y 2 ) , angle of repose ( Y 4 ) of the granular materials as well as the disintegration of capsules ( Y 3 ) ;

  • The selected types of antiadherents (Factor B) has a significant effect on the angle of repose ( Y 4 ) of the granular materials and does not have a significant effect on the flow ability ( Y 1 ) , bulk density ( Y 2 ) of the granular materials as well as the disintegration of capsules ( Y 3 ) ;

  • The selected types of disintegrants (Factor C) has a significant effect on the disintegration of capsules ( Y 3 ) and the angle of repose ( Y 4 ) of the granular materials and does not have a significant effect on the flow ability ( Y 1 ) , bulk density ( Y 2 ) ;

  • The selected types of glidants (Factor D) has a significant effect on the flow ability ( Y 1 ) , bulk density ( Y 2 ) , angle of repose ( Y 4 ) of the granular materials and does not have a significant effect on the disintegration of capsules ( Y 3 ) .

The overall (generalized) evaluation of the optimization parameters - the disintegration of capsules and the technological properties of the granular materials (model mixtures)- was carried out using a desirability function [11, 18]. In order to generalize the values of the optimization parameters that have different units of measurement, we used the well-known and widely accepted Harrington's desirability function, first introduced by him in solving quality control problems of mass production. The Harrington's scale establishes a correspondence between linguistic evaluations of desirability of the values of the indicator x and the numerical intervals d ( x ) (table 5) [11, 19].

Table 1120: Table 5: Numerical intervals of the Harrington's scale
Linguistic evaluationIntervals of the desirability function values d(x)
Very good1.00 - 0.80
Good0.80 - 0.63
Satisfactory0.63 - 0.37
Bad0.37 - 0.20
Very bad0.20 - 0.00

In order to construct the desirability function scale of the optimization parameters for the capsules "Nigelit"(Fig. 1), the method of quantitative analysis was used with the range of desirability values between 0 and 1 (Table 5). The value d = 1 corresponds to the best value of the optimization parameters, while d = 0 to their worst value of ones. The intermediate values of the desirability function reflect specific levels of the product quality: very bad (0.00 - 0.20), bad (0.20 - 0.37), satisfactory (0.37 - 0.63), good (0.63 - 0.80) and very good (0.80 - 1.00). Conversion of the natural values (Y) into individual desirability values (d) with a one-sided limit Y Y max or Y Y min was performed using the following equation:

( 1 ) d = exp [ exp ( Y ) ]

where Y = b 0 + b 1 . The coefficients b 0 and b 1 were calculated by assigning the corresponding desirability values d for two of the property values, preferably selected within the range 0.2 < d < 0.8 . The desirability curve (Fig. 1) were plotted in the ( Y , d ) coordinates based on the equation of the desirability function. At the same time, Y max or Y min on the dimensional scales corresponded to 0 (zero) on the dimensionless scale Y . The desirability scale (Fig. 1) was used to convert the response values ( Y 1 , Y 2 , Y 3 , Y 4 ) into the dimensionless desirability function ( d 1 , d 2 , d 3 , d 4 ) , i.e. to find individual desirability values for the measured values of the optimization parameters Y i .

Fig. 1: The Desirability Function Scale of the Optimization Parameters for the Capsules "Nigelit"
Fig. 1: The Desirability Function Scale of the Optimization Parameters for the Capsules "Nigelit"

Then the overall (generalized) desirability function values were calculated using the formula (2) as the geometric mean of individual desirability values found. It should be noted, this is a more successful approach towards optimization of the parameters for finished products (in our case capsules):

( 2 ) D = d 1 d 2 d 3 d 4 4

where D is overall (generalized) desirability function value; d 1 , d 2 , d 3 , d 4 - individual desirability function values.

The values of the overall (generalized) desirability function ( D ) for the capsules "Nigelit" are presented in table 3.

Based on the generalized evaluation of the optimization parameters - the disintegration of capsules and the technological properties of the granular materials (model mixtures), carried out using a desirability function, the excipients can be arranged in the order of preference as follows:

  • The type of fillers (Factor A) a 3 > a 4 > a 1 > a 2 ;

  • The type of antiadherents (Factor B) - b 1 > b 2 > b 3 > b 4 ;

  • The type of disintegrants (Factor C) c 2 > c 1 > c 3 > c 4 ;

  • The type of glidants (Factor D) d 3 > d 1 > d 2 > d 4 .

The optimal composition for capsules "Nigelit" was formulated based on the results of the mathematical method of experimental design and using a desirability function.

The most optimal combination of levels of factors - composition of the excipients that ensure the required indicators for the capsules "Nigelit" (table 3, composition No. 9) was selected based on the values of the overall (generalized) desirability function ( D ) of the optimization parameters. The excipients included in this composition are listed in table 6.

Table 1119: Table 6: The Most Optimal Composition of the Excipients that Ensure the Required Indicators for the Capsules "Nigelit"
Name of the capsulesNo. of the optimal compositionExcipients included in the optimal composition
"Nigelit"composition No. 9 in table 3MCC Arbocel A 300 (filler - a3) Magnesium stearate(antiadherent - b1) MCC Arbocel A 300 (disintegrant - c2) talc(glidant - d3)

Based on the results of the mathematical method of experimental design, we recommend the following formulation and technology:

Formulation:

Nigella sativa seeds ground -350mg

Zinc sulphate -20 (equal to

7. 3 m g o f z i n c )

MCC Arbocel A 300 -22mg

Talc -4mg

Magnesium stearate -4 mg

Average net weight of capsule -00 mg

Technological process: A moisturizing liquid (water) is sprayed into the dry mixture during the mixing process of seeds ground of Nigella sativa and zinc sulphate with "granule-forming" excipient- MCC Arbocel A 300(filler)in order to form agglomerates - granules. The "drying" of granules is accomplished by adding a "drying" excipient--the rest amount of MCC Arbocel A 300 (disintegrant) into the mixer, during the continuous mixing process. Since the final moisture content of the product obtained by this granulation method usually does not exceed the final moisture content of the granules obtained by traditional wet granulation, we did not perform additional thermal drying of the granules. In the final stage, talc (glidant) and magnesium stearate (antiadherent) are added to the granules. The resulted compact granules have good technological properties which are presented in table 7.

Table 1118: Table 7: Results of the study of the technological properties of the granules for the capsules "NIGELIT"
No.Studied indicatorsUnit of measurementObtained results
1AppearanceDark brown granules with a strong, agreeable aromatic odor and a spicy, pungent taste
2Particle-size distribution: +2500 -2500+1000 -1000+500 -500+250 -250μm,%1.5 23.0 47.5 20.8 7.2
3Bulk density untappedkg/m3390
4Bulk density tappedkg/m3455
5Flowability10-3kg/s5.5
6Angle of repose°38
7Residual moisture%, 70 °C4.2

As evidenced by the data in Table 7, in contrast to the mixture of active components, the granular material prepared according to the selected composition and technology has satisfactory technological properties.

Taking into account the amount of granular material to be encapsulated, it's density, empty capsule volume capacity and the requirements for uniformity of the capsule contents the capsule size 00E was chosen to encapsulate the calculated dosage. [17, 20]. The process of filling the capsules with the granular material was performed using the capsule-filling machine MF 30.

IV. CONCLUSION

Thus, based on the results of study of technological properties of the the mixture of active components and the granular material prepared according to the selected composition and technology and using the mathematical method of the experimental design, the 4 × 4 Latin square, an optimal composition was formulated and the rational encapsulation technology for the capsules "Nigelit" with an average net weight of capsule (weight of core material) 400 mg was developed.

References

18 Cites in Article
  1. Maya Bikbova,Julia Progeria (2016). Market of dietary supplements to increase potency: sales leaders and key trends.
  2. I Karomatov,Dj,D Kobilova (2018). Nigella sativa new life of an ancient drug (mini review) Electronic scientific journal "Biology and Integration Medicine.
  3. Nina Berezovska,Volodymyr Zahorskyi,Nadiia Kalashnyk,Andriy Lipentsev,Larysa Novak-Kalyayeva,Olha Oilefirenko,Volodymyr Oliyarnyk,Oleksandr Sushynskyi (2015). Grassroots Journal of Natural Resources (ISSN:2581-6853; CODEN: GJNRA9; DOI: 10.33002/nr2581.6853) is an international, scientific double blind peer-reviewed open access journal published 3 times a year online by The Grassroots Institute. Impact Factor: exaly Open Access—free for readers, with article processing charges (APC) paid by authors or their institutions. High Visibility: Indexed in the SCOPUS, Web of Science (Zoological Record, Biosis Previews, Biological Abstracts, Biosis Full Coverage Unique, and CAB Abstracts), EBSCO and other databases. Time for Processing: Provisional acceptance of the submitted article is given in 1 week time. After consent of author(s), manuscript is peer-reviewed and a first decision provided to authors in 2-4 weeks after submission. Recognition of Reviewers: The reviewers who provide timely, thorough peer-review reports receive vouchers entitling them to a discount on the APC of their next publication in the journal, in appreciation of the work done. Reviewers also receive Certificate for their voluntary service. Journal Profile Journal Brochure Journal Promo VOLUME 8, ISSUE 3 (DECEMBER 2025) | Grassroots Journal of Natural Resources Coordinated and published by The Grassroots Institute, the Grassroots Journal of Natural Resources (GJNR) is an international journal dedicated to the latest advancements in natural resources throughout the world. The goal of this journal is to provide a platform for scientists, social scientists, policy analysts, managers and practitioners (on all academic and professional levels) all over the world to promote, discuss and share various new issues and developments in different arenas of natural resources. 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Funding

No external funding was declared for this work.

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The authors declare no conflict of interest.

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How to Cite This Article

Kh. Bekchanov, S.F.Iskandarova, N.A.Djabbarov. 2026. "Development of Dietary Supplement Capsules “Nigelit” using Mathematical Methods". Global Journal of Medical Research - B: Pharma, Drug Discovery, Toxicology & Medicine GJMR-B Volume 22 (GJMR Volume 22 Issue B2).

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Dietary supplement development, including nutritional and mathematical methods in research.
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Crossref Journal DOI 10.17406/gjmra

Print ISSN 0975-5888

e-ISSN 2249-4618

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GJMR-B Classification LCC Code: KF49
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v1.2

Issue date
July 9, 2022

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English
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Development of Dietary Supplement Capsules “Nigelit” using Mathematical Methods

Kh. Bekchanov
Kh. Bekchanov Tashkent Pharmaceutical Institute
S.F.Iskandarova
S.F.Iskandarova
N.A.Djabbarov
N.A.Djabbarov