Effect of the Wire Arc Additive Manufacturing Process Parameters on the Quality of Steel Components

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anton_a_kulikov
anton_a_kulikov
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Anton A Kulikov
Anton A Kulikov
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Maria V Grechneva
Maria V Grechneva
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Andrei E Balanovskiy
Andrei E Balanovskiy

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Effect of the Wire Arc Additive Manufacturing Process Parameters on the Quality of Steel Components

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Abstract

Wire arc additive manufacturing enables utilizing nearly any metallic alloy for the additive production of the geometrically complex parts and components of large scales. As an increasing number of materials are being used for WAAM, it is fundamental to conduct systematic research on the properties of various metals and alloys. This article presents a study of the influence of process parameters on the quality of the wire arc additively manufactured Sv-08G2S steel. During the experiments, the optimal process parameters were selected for the deposition of even and defect-free beads. The correlation between the process parameters and the bead geometry was determined. Adjustments of the parameters were made during the deposition of the walls consisting of a different number of layers. Once adjustments had been completed, more geometrically complex samples were manufactured. After deposition, the common defects and their possible causes were identified, and recommendations for their elimination were given. The obtained values of the ultimate tensile strength and yield strength of additively deposited steel are within the range and even exceed the characteristics of wrought low-carbon steels. Therefore, the conducted research has demonstrated that the wire arc additively manufactured Sv-08G2S steel provides the necessary quality and mechanical properties required for structural steels.

References

22 Cites in Article
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Funding

No external funding was declared for this work.

Conflict of Interest

The authors declare no conflict of interest.

Ethical Approval

No ethics committee approval was required for this article type.

Data Availability

Not applicable for this article.

How to Cite This Article

anton_a_kulikov. 2021. \u201cEffect of the Wire Arc Additive Manufacturing Process Parameters on the Quality of Steel Components\u201d. Global Journal of Research in Engineering - J: General Engineering GJRE-J Volume 21 (GJRE Volume 21 Issue J1): .

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Journal Specifications

Crossref Journal DOI 10.17406/gjre

Print ISSN 0975-5861

e-ISSN 2249-4596

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GJRE-J Classification: FOR Code: 091299
Version of record

v1.2

Issue date

January 20, 2021

Language
en
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Wire arc additive manufacturing enables utilizing nearly any metallic alloy for the additive production of the geometrically complex parts and components of large scales. As an increasing number of materials are being used for WAAM, it is fundamental to conduct systematic research on the properties of various metals and alloys. This article presents a study of the influence of process parameters on the quality of the wire arc additively manufactured Sv-08G2S steel. During the experiments, the optimal process parameters were selected for the deposition of even and defect-free beads. The correlation between the process parameters and the bead geometry was determined. Adjustments of the parameters were made during the deposition of the walls consisting of a different number of layers. Once adjustments had been completed, more geometrically complex samples were manufactured. After deposition, the common defects and their possible causes were identified, and recommendations for their elimination were given. The obtained values of the ultimate tensile strength and yield strength of additively deposited steel are within the range and even exceed the characteristics of wrought low-carbon steels. Therefore, the conducted research has demonstrated that the wire arc additively manufactured Sv-08G2S steel provides the necessary quality and mechanical properties required for structural steels.

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Effect of the Wire Arc Additive Manufacturing Process Parameters on the Quality of Steel Components

Anton A Kulikov
Anton A Kulikov
Maria V Grechneva
Maria V Grechneva
Andrei E Balanovskiy
Andrei E Balanovskiy

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