Investigation of Sigma Level at the Stage of Testing Cement after Packing and Improving it using FMEA Approach

Investigation of Sigma Level at the Stage of Testing Cement after Packing and Improving it using FMEA Approach

Md. Enamul Kabir

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Md. Golam Kibria

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S. M. Mahbubul Islam Boby

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Khulna University of Engineering and Technology

Investigation of Sigma Level at the Stage of Testing Cement after Packing and Improving it using FMEA Approach

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Abstract

Sophisticated customer demands and advanced technology have changed the way of conducting business. Financial condition of a manufacturing company largely depends on the defect rate of a product. Understanding the key features, obstacles, and shortcomings of the six sigma method allows organizations to better support their strategic directions, and increasing needs for coaching, mentoring, and training. The objectives of this paper are to study and evaluate processes of the case organization, to find out the current sigma level and finally to improve the existing Sigma level through decreasing defects. According to objectives, current sigma level has been calculated, manufacturing process analyzed and suggestions given for improvement. Especially in analyzing phase different analysis tools like Production Layout, Process Block Diagram, Cause and Effect Diagram, Cheek Sheet, Process control chart are used. FMEA is used as improvement tool. By using this it has been possible to improve productivity by reducing defects rate. This research work has been carried out in a cement manufacturing company to show how to implement Six-Sigma in this type of industry. This research related work does not only apply to cement manufacturing company but also in any other types of organizations. By implementing Six-Sigma a perfect synchronization among cost, quality, production time and control time can be achieved.

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Funding

No external funding was declared for this work.

Conflict of Interest

The authors declare no conflict of interest.

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No ethics committee approval was required for this article type.

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How to Cite This Article

Md. Enamul Kabir. 2014. \u201cInvestigation of Sigma Level at the Stage of Testing Cement after Packing and Improving it using FMEA Approach\u201d. Global Journal of Research in Engineering - G: Industrial Engineering GJRE-G Volume 14 (GJRE Volume 14 Issue G2).

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GJRE Volume 14 Issue G2

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Journal Specifications

Crossref Journal DOI 10.17406/gjre

Print ISSN 0975-5861

e-ISSN 2249-4596

Keywords

FMEA improvement process control chart sigma level Six sigma

Submission ReceivedDecember 13, 2013
Peer Review Double Blind
Handling Editor
Accepted January 5, 2014
Published January 15, 2014

Version of record

v1.2

Issue date

June 20, 2014

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Article Matrices

Total Score: 103

Country: Bangladesh

Subject: Global Journal of Research in Engineering - G: Industrial Engineering

Authors: Md. Golam Kibria, Md. Enamul Kabir, S. M. Mahbubul Islam Boby (PhD/Dr. count: 0)

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Total Views: 4724

Total Downloads: 2328

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