The Load Distribution with Modification and Misalignment and Thermal Elastohydrodynamic Lubrication Simulation of Helical Gears

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Jian-Hua Xue
Jian-Hua Xue
2
Zhen-hua Zhang
Zhen-hua Zhang
3
Huan-rui Wang
Huan-rui Wang

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A non-uniform model of the load per unit of length distribution of helical gear with modification and misalignment was proposed based on the meshing stiffness, transmission error, and load-balanced equation. The distribution of unit-line load, transmission error (TE), and contact press of any point on the contact plane were calculated by the numerical method. The feature coordinate system was put forward to implement the helical preliminary design and strength rating. The thermal elastohydrodynamic lubrication (EHL) model of helical gear was established, and the pressure, film, and temperature fields were obtained from the thermal EHL model. The maximum contact temperature and minimum film thickness solved by thermal EHL were applied to check the scuffing load capacity. The highest flash temperature and thinnest film occur in the dedendum of the pinion. The thermal EHL method to evaluate the scuffing load capacity is effective.

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No external funding was declared for this work.

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The authors declare no conflict of interest.

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No ethics committee approval was required for this article type.

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Not applicable for this article.

Jian-Hua Xue. 2020. \u201cThe Load Distribution with Modification and Misalignment and Thermal Elastohydrodynamic Lubrication Simulation of Helical Gears\u201d. Global Journal of Research in Engineering - A : Mechanical & Mechanics GJRE-A Volume 20 (GJRE Volume 20 Issue A1): .

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Crossref Journal DOI 10.17406/gjre

Print ISSN 0975-5861

e-ISSN 2249-4596

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GJRE-A Classification: FOR Code: 290501
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v1.2

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July 10, 2020

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English

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A non-uniform model of the load per unit of length distribution of helical gear with modification and misalignment was proposed based on the meshing stiffness, transmission error, and load-balanced equation. The distribution of unit-line load, transmission error (TE), and contact press of any point on the contact plane were calculated by the numerical method. The feature coordinate system was put forward to implement the helical preliminary design and strength rating. The thermal elastohydrodynamic lubrication (EHL) model of helical gear was established, and the pressure, film, and temperature fields were obtained from the thermal EHL model. The maximum contact temperature and minimum film thickness solved by thermal EHL were applied to check the scuffing load capacity. The highest flash temperature and thinnest film occur in the dedendum of the pinion. The thermal EHL method to evaluate the scuffing load capacity is effective.

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The Load Distribution with Modification and Misalignment and Thermal Elastohydrodynamic Lubrication Simulation of Helical Gears

Jian-hua Xue
Jian-hua Xue
Zhen-hua Zhang
Zhen-hua Zhang
Huan-rui Wang
Huan-rui Wang

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