Weighted Sum Method for Multi-objective Optimisation for Aluminium Metal Casting

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Dr. Kuldeepak
Dr. Kuldeepak
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Ravi K. Sharma
Ravi K. Sharma
α Jaypee University of Engineering and Technology Jaypee University of Engineering and Technology

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Weighted Sum Method for Multi-objective Optimisation for Aluminium Metal Casting

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Abstract

An optimisation technique for design of gating system parameters of a cylindrical aluminium casting based on the Taguchi method is proposed in this paper. The various gating systems for a casting model of aluminium are designed. Mould filling and solidification processes of the Aluminium casting were simulated with the PROCAST, AUTOCAST, and MAGMASOFT etc. The simulation results indicated that gating system parameters significantly affect the quality of the Aluminium casting. In an effort to obtain the optimal process parameters of gating system, an orthogonal array, the signal-to-noise (S/N) ratio, and analysis of variance (ANOVA) were used to analyze the effect of various gating designs on cavity filling and casting quality using a weighting method.

References

13 Cites in Article
  1. K Anastasion (2002). Optimization of the aluminium die casting process based on the Taguchi method.
  2. F Bradley,S Heinemann (1993). A hydraulics-based optimisation methodology for gating design.
  3. B Ravi (2004). Computer-aided Casting Design and Simulation.
  4. D Byrne,S Taguchi (1987). The Taguchi approach to parameter design.
  5. John Campbell (1998). Casting Practice: Guidelines for Effective Production of Reliable Castings.
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  9. H Hu,A Yu (2002). Numerical simulation of squeeze cast magnesium alloy AZ91D.
  10. K Lee,J Lin (2006). Design of the runner and gating system parameters for a multi-cavity injection mould using FEM and neural network.
  11. Robert Mcdavid,Jonathan Dantzig (1998). Design sensitivity and finite element analysis of free surface flows with application to optimal design of casting rigging systems.
  12. R Mcdavid,J Dantzig (1998). Experimental and numerical investigation of mould filling.
  13. G Taguchi (1998). Introduction to Quality Engineering.

Funding

No external funding was declared for this work.

Conflict of Interest

The authors declare no conflict of interest.

Ethical Approval

No ethics committee approval was required for this article type.

Data Availability

Not applicable for this article.

How to Cite This Article

Dr. Kuldeepak. 2012. \u201cWeighted Sum Method for Multi-objective Optimisation for Aluminium Metal Casting\u201d. Global Journal of Research in Engineering - A : Mechanical & Mechanics GJRE-A Volume 12 (GJRE Volume 12 Issue A6): .

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Journal Specifications

Crossref Journal DOI 10.17406/gjre

Print ISSN 0975-5861

e-ISSN 2249-4596

Version of record

v1.2

Issue date

September 17, 2012

Language
en
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Published Article

An optimisation technique for design of gating system parameters of a cylindrical aluminium casting based on the Taguchi method is proposed in this paper. The various gating systems for a casting model of aluminium are designed. Mould filling and solidification processes of the Aluminium casting were simulated with the PROCAST, AUTOCAST, and MAGMASOFT etc. The simulation results indicated that gating system parameters significantly affect the quality of the Aluminium casting. In an effort to obtain the optimal process parameters of gating system, an orthogonal array, the signal-to-noise (S/N) ratio, and analysis of variance (ANOVA) were used to analyze the effect of various gating designs on cavity filling and casting quality using a weighting method.

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Weighted Sum Method for Multi-objective Optimisation for Aluminium Metal Casting

Dr. Kuldeepak
Dr. Kuldeepak Jaypee University of Engineering and Technology
Ravi K. Sharma
Ravi K. Sharma

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