Burnishing Effects on Friction Stir Welding of Al-Alloy 7075 T6

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Nabil Beithou
Nabil Beithou
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Rasheed Abdullah
Rasheed Abdullah
α Applied Science University

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Burnishing Effects on Friction Stir Welding of Al-Alloy 7075 T6

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Abstract

Burnishing process is widely used to produce excellent surface finish, hardness and compressive residual stresses by plastically deforming the workpiece surface for the various types of materials such as steel, copper, brones, aluminum and thier alloys. Many works have studied the effect of burnishing on surface characteristics of different materials. In this work the optimum parameters of burnishing process on Friction Stir Welded joints of Aluminum 7075 T6 alloy are investigated by testing the effect of different burnishing parameters i.e. table speed, burnishing force, and transverse feed rate on Friction Stir Welded joints and study the mechanical behavior before and after burnishing process. It has been found that good surface finish is achieved at low burnishing speed and transverse stroke with burnishing force around 200 N, high micro-hardness and high bending strength can be obtained at low burnishing speeds and low transverse stroke, with high burnishing force where as a high tensile strength is obtained at high burnishing speeds due to directional deformation of grains and the orientation of residual stresses.

References

8 Cites in Article
  1. N Loh,S Tarn,S Miyazawa (1993). Application of experimental design in ball burnishing.
  2. W Tang (2003). Heat Transfer in Friction Stir Welding.
  3. Atsushi Hasui,Sadao Fukushima,Junichi Kinugawa (1974). Friction Welding.
  4. Kittipong Kimapong,Takehiko Watanabe (2004). Lap Joint of A5083 Aluminum Alloy and SS400 Steel by Friction Stir Welding.
  5. M Fattouh,M El-Axir (1988). Investigation into the Burnishing of External Cylindrical Surfaces of 70/30 CuZn Alloy.
  6. G Yu,Shneider (1967). Characteristics of Burnished Components.
  7. Alcoa Mill,Products,P Box (1998). ALCOA 7075.
  8. A Tareq,Shreehah (2008). Developing and Investigating of Elastic Ball Burnishing Tool.

Funding

No external funding was declared for this work.

Conflict of Interest

The authors declare no conflict of interest.

Ethical Approval

No ethics committee approval was required for this article type.

Data Availability

Not applicable for this article.

How to Cite This Article

Nabil Beithou. 2014. \u201cBurnishing Effects on Friction Stir Welding of Al-Alloy 7075 T6\u201d. Global Journal of Research in Engineering - A : Mechanical & Mechanics GJRE-A Volume 14 (GJRE Volume 14 Issue A3): .

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Journal Specifications

Crossref Journal DOI 10.17406/gjre

Print ISSN 0975-5861

e-ISSN 2249-4596

Version of record

v1.2

Issue date

April 3, 2014

Language
en
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Published Article

Burnishing process is widely used to produce excellent surface finish, hardness and compressive residual stresses by plastically deforming the workpiece surface for the various types of materials such as steel, copper, brones, aluminum and thier alloys. Many works have studied the effect of burnishing on surface characteristics of different materials. In this work the optimum parameters of burnishing process on Friction Stir Welded joints of Aluminum 7075 T6 alloy are investigated by testing the effect of different burnishing parameters i.e. table speed, burnishing force, and transverse feed rate on Friction Stir Welded joints and study the mechanical behavior before and after burnishing process. It has been found that good surface finish is achieved at low burnishing speed and transverse stroke with burnishing force around 200 N, high micro-hardness and high bending strength can be obtained at low burnishing speeds and low transverse stroke, with high burnishing force where as a high tensile strength is obtained at high burnishing speeds due to directional deformation of grains and the orientation of residual stresses.

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Burnishing Effects on Friction Stir Welding of Al-Alloy 7075 T6

Rasheed Abdullah
Rasheed Abdullah
Nabil Beithou
Nabil Beithou Applied Science University

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