Modeling and Experimental Analysis of Effect of Tool Geometry on Single Point Incremental Sheet Metal Forming

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Preety Verma Dhaka
Preety Verma Dhaka
σ
Rahul Pachori
Rahul Pachori
ρ
Naveen Agrawal
Naveen Agrawal
α Jayoti Vidyapeeth Women's University

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Modeling and Experimental Analysis of Effect of Tool Geometry on Single Point Incremental Sheet Metal Forming

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Abstract

Dieless manufacturing process involves progressive deformation of the sheet metal using a punch (or tool). During the incremental deformation process, the sheet may or may not be supported on its back side. There are various factors that affect the process of die less sheet forming. The objective of this work is to identify the effect of tool geometry on formability of sheet metal components in the case of single point incremental sheet metal forming. For this purpose numbers of experiments have been performed with three different tool geometries, which are spherical tool, elliptical tool tip with straight diameter and elliptical tool tip with tapered diameter. The entire exercise has also been simulated in virtual environment and a good correlation between the simulation and the experimental work is observed. It has been observed that the results of the analysis would help to improve the selection of appropriate tool and obtain better forming limit for a given sheet metal.

References

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Funding

No external funding was declared for this work.

Conflict of Interest

The authors declare no conflict of interest.

Ethical Approval

No ethics committee approval was required for this article type.

Data Availability

Not applicable for this article.

How to Cite This Article

Preety Verma Dhaka. 2017. \u201cModeling and Experimental Analysis of Effect of Tool Geometry on Single Point Incremental Sheet Metal Forming\u201d. Global Journal of Research in Engineering - A : Mechanical & Mechanics GJRE-A Volume 17 (GJRE Volume 17 Issue A1): .

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Journal Specifications

Crossref Journal DOI 10.17406/gjre

Print ISSN 0975-5861

e-ISSN 2249-4596

Keywords
Classification
GJRE-A Classification: FOR Code: 861206, 010102
Version of record

v1.2

Issue date

July 11, 2017

Language
en
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Published Article

Dieless manufacturing process involves progressive deformation of the sheet metal using a punch (or tool). During the incremental deformation process, the sheet may or may not be supported on its back side. There are various factors that affect the process of die less sheet forming. The objective of this work is to identify the effect of tool geometry on formability of sheet metal components in the case of single point incremental sheet metal forming. For this purpose numbers of experiments have been performed with three different tool geometries, which are spherical tool, elliptical tool tip with straight diameter and elliptical tool tip with tapered diameter. The entire exercise has also been simulated in virtual environment and a good correlation between the simulation and the experimental work is observed. It has been observed that the results of the analysis would help to improve the selection of appropriate tool and obtain better forming limit for a given sheet metal.

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Modeling and Experimental Analysis of Effect of Tool Geometry on Single Point Incremental Sheet Metal Forming

Rahul Pachori
Rahul Pachori
Naveen Agrawal
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