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Dieless manufacturing process involves progressive deformation of the sheet metal using a punch (or tool). During the incremental deformation process, the sheet may or may not be supported on its back side. There are various factors that affect the process of die less sheet forming. The objective of this work is to identify the effect of tool geometry on formability of sheet metal components in the case of single point incremental sheet metal forming. For this purpose numbers of experiments have been performed with three different tool geometries, which are spherical tool, elliptical tool tip with straight diameter and elliptical tool tip with tapered diameter. The entire exercise has also been simulated in virtual environment and a good correlation between the simulation and the experimental work is observed. It has been observed that the results of the analysis would help to improve the selection of appropriate tool and obtain better forming limit for a given sheet metal.
Preety Verma Dhaka. 2017. \u201cModeling and Experimental Analysis of Effect of Tool Geometry on Single Point Incremental Sheet Metal Forming\u201d. Global Journal of Research in Engineering - A : Mechanical & Mechanics GJRE-A Volume 17 (GJRE Volume 17 Issue A1): .
Crossref Journal DOI 10.17406/gjre
Print ISSN 0975-5861
e-ISSN 2249-4596
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Total Score: 102
Country: India
Subject: Global Journal of Research in Engineering - A : Mechanical & Mechanics
Authors: Rahul Pachori, Naveen Agrawal (PhD/Dr. count: 0)
View Count (all-time): 223
Total Views (Real + Logic): 3379
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Publish Date: 2017 07, Tue
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Dieless manufacturing process involves progressive deformation of the sheet metal using a punch (or tool). During the incremental deformation process, the sheet may or may not be supported on its back side. There are various factors that affect the process of die less sheet forming. The objective of this work is to identify the effect of tool geometry on formability of sheet metal components in the case of single point incremental sheet metal forming. For this purpose numbers of experiments have been performed with three different tool geometries, which are spherical tool, elliptical tool tip with straight diameter and elliptical tool tip with tapered diameter. The entire exercise has also been simulated in virtual environment and a good correlation between the simulation and the experimental work is observed. It has been observed that the results of the analysis would help to improve the selection of appropriate tool and obtain better forming limit for a given sheet metal.
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