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Artificial Intelligence has played an increasingly important role in surface defect detection in recent years. At the same time, there are many challenges using deep learning for this area, such as the detection accuracy, shortage of data and, lack of knowledge of root cause of defects. To solve the problem of data shortage, we propose a taxonomy method called Dataonomy TM to extend a meta defect datasets with a small number of samples for training defect classifiers. For the accuracy, we apply two latest deep neural network(DNN) architectures, Inception v3 and fully convolutional networks (FCN) so as not only to classify whether there are defects but also to make a pixel-wise prediction to inference the areas of defects. For those detected defects, we combine DNN with traditional AI methods to find root causes of detected defects. We use a generalized multi-image matting algorithm to extract common defects automatically. We apply this technology to identify defects that stem from systematic errors in the surface operation. Experimental results have shown great capability and versatility of our proposed methods.
Tianchen Liu. 2020. \u201cSurface Defect Detection and Root Cause Analysis\u201d. Global Journal of Science Frontier Research - I: Interdisciplinary GJSFR-I Volume 20 (GJSFR Volume 20 Issue I3): .
Crossref Journal DOI 10.17406/GJSFR
Print ISSN 0975-5896
e-ISSN 2249-4626
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Total Score: 134
Country: United States
Subject: Global Journal of Science Frontier Research - I: Interdisciplinary
Authors: Tianchen Liu, Fan Zhu, Haoran Yu, Haisong Gu (PhD/Dr. count: 0)
View Count (all-time): 171
Total Views (Real + Logic): 2421
Total Downloads (simulated): 1156
Publish Date: 2020 08, Tue
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Artificial Intelligence has played an increasingly important role in surface defect detection in recent years. At the same time, there are many challenges using deep learning for this area, such as the detection accuracy, shortage of data and, lack of knowledge of root cause of defects. To solve the problem of data shortage, we propose a taxonomy method called Dataonomy TM to extend a meta defect datasets with a small number of samples for training defect classifiers. For the accuracy, we apply two latest deep neural network(DNN) architectures, Inception v3 and fully convolutional networks (FCN) so as not only to classify whether there are defects but also to make a pixel-wise prediction to inference the areas of defects. For those detected defects, we combine DNN with traditional AI methods to find root causes of detected defects. We use a generalized multi-image matting algorithm to extract common defects automatically. We apply this technology to identify defects that stem from systematic errors in the surface operation. Experimental results have shown great capability and versatility of our proposed methods.
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